The hottest modern equipment lubrication managemen

2022-08-13
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Modern equipment lubrication management mode

equipment lubrication management is an important means to ensure the normal operation of equipment, improve production efficiency and reduce equipment maintenance costs. However, due to the rapid development of lubrication technology, the increasing variety of lubricating oil and the diversification of equipment lubrication requirements, the traditional lubrication management can not meet the needs of large-scale production. Therefore, it is undoubtedly of great economic significance to seek a more effective way of lubrication management and use lubrication expert system

equipment is the material basis for the survival of enterprises. Equipment lubrication management is an important means to ensure the normal operation of equipment, improve production efficiency and reduce equipment maintenance costs. However, due to the rapid development of lubrication technology, the increasing variety of lubricating oil and the diversification of equipment lubrication requirements, the traditional lubrication management can not meet the needs of large-scale production. Therefore, it is undoubtedly of great economic significance to seek a more effective way of lubrication management and use lubrication expert system

equipment is the material basis for the survival of enterprises. Only by strengthening equipment management, striving to achieve modern and scientific equipment management, ensuring the effective and safe operation of equipment, reducing the occurrence rate of equipment failure, and improving the utilization rate of equipment, can enterprises remain invincible in the fierce market competition. Predictive maintenance of equipment is an important means of modern equipment management. Seriously carrying out equipment condition monitoring and establishing it on a scientific basis is of positive significance to promote the production development of enterprises and improve the economic and social benefits of enterprises. It is believed that in the near future, the application of oil analysis for working condition monitoring and oil purification equipment will be more extensive in China

compressor oil is mainly turbine oil, which is customarily called turbine oil. The pollutants produced by the turbine entering the interior include moisture, metal wear particles and oil oxidation products. Emulsify the oil to produce emulsion. The oil and water are not easy to separate, which reduces the lubricity of the oil. At the same time, it accelerates the oxidation and deterioration of the oil, which is easy to cause the decline of lubrication quality, poor lubrication of the unit, shaft vibration and high bearing temperature, which is easy to cause equipment accidents. Therefore, long-term operation of the unit must be monitored and deeply purified

I. detection

moa is a machine condition monitoring concept and maintenance tool. Unlike the traditional oil analysis information, which reflects the new oil (static) quality attribute, the machine oil analysis information is reflected in the used oil (dynamic) quality level. MOA (machine oil analysis, MOA) includes two functional levels: (1) machine oil state diagnosis. More and more composite materials are to replace metal materials, that is, to determine the "clean, dry and healthy" state of oil or its "quality, debris or elements". The implementation of this function requires the implementation of three-dimensional machine oil analysis: machine wear, system pollution and oil chemistry. (2) The prediction of machine oil state, that is, according to the digitalization of machine oil state, we jointly developed xcp150/100 and xcp120/90 rubber melt gear pump extrusion units, and made a comparative analysis of the information and target limit or aging limit (active maintenance), change limit or statistical limit (preventive maintenance), and proposed to implement the catalogue of industrial structure adjustment and guidance (2005 version) The program of the 101st five year plan for economic and social development of the people's Republic of China, the program of the national medium and long term scientific and technological development plan (2006.2020), the directory of foreign investment industries (2007), the administrative measures for the identification of high-tech enterprises (April 28, 2008) Policy documents such as the "national key supported high and new technology fields" (gkfh [2008] No. 172) put forward action suggestions for actively developing the maintenance management of economic chemical machinery and oil maintenance management

II. Deep purification

has many requirements for the oil purifier, such as wide purification range, high precision, low energy consumption, convenient operation, and can not affect the operation of the unit. Therefore, although many oil purifiers have good characteristics, they should be purified from time to time. In the lubrication system, because the lubricant is polluted by various impurities, dust, moisture, wear debris, microorganisms and oil sludge in the surrounding environment and in the working process of the system, the lubricant is degraded, deteriorated, and the surface of lubricated parts is worn, damaged, and corroded, so that the lubrication system and components fail first, the reliability is reduced, and the service life is shortened. Therefore, implementing the pollution control of the lubrication system, purifying the pollutants in the lubricant in time or replacing new oil, and keeping the lubricant clean are important links in the maintenance and management of the lubrication system. (end)

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